In an industrial setting, where safety and illumination are vital to the many operations there, explosion-proof LED light fixtures are absolutely essential. Designed to withstand hazardous environments, these lights provide a stable and safe source of illumination that the various industries need to function. However, like any other lighting technology, explosion-proof LED flood lights also require proper care and maintenance to ensure they continue to perform optimally throughout their lifespan. Here are four simple but helpful tips to extend the longevity of your explosion-proof LED light fixtures.

Learn more: 3 Factors To Consider When Selecting Explosion-Proof Lighting For Your Warehouse

Pay Attention to Temperature and Humidity

In an industrial environment where temperature and humidity levels can easily fluctuate, it’s important to monitor the ambient temperature and humidity levels in the area where your explosion-proof LED flood lights are installed. While these lights are especially designed to operate efficiently in a range of temperatures, excessive heat or cold may still lead to premature failure.

To that end, be sure to keep the explosion-proof LED light fixtures within the recommended temperature range as specified by the manufacturer. If they absolutely must be in a place that exceeds the allotted range, consider using light fixtures with a higher IP (Ingress Protection) rating to prevent moisture from entering and damaging the internal components.

It’s also equally important to conduct routine inspections, specifically for signs of moisture ingress, such as condensation inside the explosion-proof LED light fixtures, as doing so can help you address these issues in a timely manner. 

Switch Off the Lighting as Soon as It Is Not Required

Like most types of lighting, leaving your explosion-proof LED flood lights on continuously, especially when they’re not needed, can significantly reduce their lifespan. While these light fixtures are highly energy-efficient and therefore cost-effective, keeping them illuminated throughout can cause excess heat to be generated, which puts stress on the electronic components, including the LED chips and drivers. 

To prolong the lifespan of your explosion-proof LED light fixtures, consider implementing a lighting control system that allows you to conveniently switch them off whenever they’re not in use. Timers, occupancy sensors, and even daylight sensors are all excellent tools to help automate this process, ensuring that the lights are only active when needed.

Use LED-Compatible Transformers

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In some instances, your explosion-proof LED light fixtures may require transformers or power supplies to operate correctly, or at all. Using an inappropriate transformer or one that isn’t LED-compatible may lead to compatibility issues, such as flickering and reduced lifespan of your LED fixtures.

It’s important, therefore, to ensure that the transformers or drivers for your explosion-proof LED flood lights are specifically designed for LED technology. These transformers provide a stable and consistent power supply, reducing stress on the LED components and preventing premature failure. To prevent any unnecessary issues from occurring, always follow the manufacturer’s recommendations regarding compatible transformers and drivers for your LED fixtures.

Ensure the Light Fixtures Are Installed Correctly

Source: Thorne & Derrick International

Although it sounds relatively straightforward to do, it’s still important to be diligent and ensure that your explosion-proof LED light fixtures are installed correctly; doing otherwise could lead to issues such as poor heat dissipation, electrical problems, or worse, compromised explosion-proof protection. To maximise the lifespan of your light fixtures, we recommend following these practices:

- Ensure that your fixtures are securely mounted to prevent vibrations and movements that could damage internal components.

- Use appropriate seals and gaskets to maintain the explosion-proof integrity of the fixtures.

- Verify that electrical connections are secure and correctly wired to prevent short circuits or overheating.

- Regularly inspect fixtures for physical damage or signs of wear, and replace any damaged components promptly.

Additionally, if you want to ensure a proper installation job, it might be better to hire a professional technician to do so, especially if you’re working in hazardous environments where safety and compliance are critical factors.

For high-quality and reliable explosion-proof LED light fixtures, as well as other related products and services, please check out Supermec and give your work environment the protection it deserves. Contact us today for more information.