EPCM Solutions for Electrical & Instrumentation (E&I)

The electrical & instrumentation systems power your plant so their design and installation are not something we leave to chance. Supermec has an excellent track record of delivering projects on schedule, thanks to our team of electrical & instrumentation engineers specialized in delivering exceptional electrical and instrumentation works, including testing and commissioning. This is all in addition to customized design and build of modularised Power Control Rooms and analyser enclosures.

With over 40 years of experience, Supermec is well equipped to provide excellent engineering support with capability to carry out EPCM (Engineering, Procurement, Construction and Maintenance) scope for engineering design packages such as Electrical Heat Tracing (EHT), Extra Low-Voltage (ELV), Distributed Control System (DCS), Heater Ventilation Air-conditioning (HVAC), Analyzer Integration, and other Electrical & Instrumentation or Fabrication scope.

Engineering Capabilities for E&I:

Being the region’s leading EPCM Company, our engineers and designers are professionals with more than 40 years of practical experience in the Electrical and Instrumentation Engineering field.

With the support of our global design and 3D modelling centres, Supermec’s Engineering Department lays the foundation for every project that bears the Supermec quality and safety standards.

Supermec’s Engineering Department is equipped with leading engineering design software in the market and adopts the use of the SmartPlant suite of products for EDMS, 3D modelling, ETAP and other design works.

Key Engineering Services include:

• Electrical System in Hazardous Areas and Explosion Proof Equipment
• Electrical Heat Tracing System
• Electrical System Basic & Detail Design (up to 66Kv)
• 3D Modelling
• ELV Systems for CCTV, Building Security Access, PAGA & Intrusion Detection Systems
• SCADA/PLC/Distributed Control System
• Process Control Instrumentation & Metering Skids
• Process Analysers, Analysers Shelter and Integration
• Fire and Gas Systems & ACMV Systems

Procurement Capabilities for E&I:

Our depth of presence in the industry over the years has meant that we have built up a vast global network of trusted suppliers. As a result, you benefit from the cost savings we enjoy through bulk procurement. And because we only deal with the best, you can be assured that our networks and supplies will arrive on time.

Moreover, our integrated procurement system is also used to track and manage materials from requisition to receipt and to installation on site. With the use of the Sage 300 solutions, Supermec is able to collaborate more closely with our clients, partners and suppliers, to effectively manage all our work processes.

Key Procurement Services include:

• Contract Negotiation with Vendors
• Procurement of Equipment and Materials
• Purchasing and Expediting of Materials
• Inspection Services (FAT & Site Inspections)
• Material Control and Warehousing
• Logistics Support Services

Construction Capabilities for E&I:

Electrical Capabilities:

Supermec provides full spectrum of electrical services required by multinational companies in the Petroleum, Petrochemical and Oil and Gas (Onshore and Offshore) industries.

Our large and global pool of skilled craftsmen and specialists combine their skills to deliver the complete suite of electrical construction and installation works.

Key Electrical Services include:

• Electrical System in Hazardous Areas and Explosion Proof Equipment
• Electrical Heat Tracing System
• Earthing and Lightning Protection System
• Lighting System
• Electrical Sub-station (up to 66KV) and Motor Control Center
• HV & LV Cable Installation and Termination
• Power Transformer Installation (up to 66KV)
• Uninterruptible Power Supply and Emergency Standby Support System
• MV Motor Installation (11KV, 2750KW)
• Cathodic Protection System Installation

Instrumentation Capabilities:

Our team of engineers specialise in delivering exceptional quality instrumentation works to a diverse clientele of multinational companies in the Petroleum, Petrochemical and Oil & Gas (Onshore & Offshore) industries.

We have earned the distinctive reputation of being a reliable and trustworthy partner in the industry with an excellent track record.

Key Instrumentation Services include:

• Installation of Remote Instrument Enclosures
• Integration of Analyzers in Shelters
• Installation of SCADA/PLC/DCS Systems
• Process Control Field Instruments
• Metering Skids & Gas Detection Systems Installation
• Fire Alarm and Fire Control Installation
• Telecommunication and Access Control Systems
• CCTV, PAGA and Intrusion Detection Systems

Testing & Commissioning Services for E&I:

Our well-established network of contacts and resources enable us to have quick response time to complete work on and even before schedule.

Our site Engineers, Superintendents and Supervisors are well versed and involved in every phase and detail of the Electrical and Instrumentation works. This makes progress smooth and efficient.

Testing & Commissioning Services include:

• Electrical Heat Tracing System Testing & Commissioning
• Electrical Testing & Inspection in Hazardous Areas
• Transformer Testing
• Electrical Testing & Inspection
• Switchgear (HV & LV) and MCC Testing
• UPS System, Battery/Charger Testing
• Field Instrument Testing & Inspection
• Process Loop Testing
• Testing & Commissioning of DCS, SCADA System
• Tank Gauging System

Maintenance Services for E&I:

Electrical Maintenance Services:

• Electrical Heat Tracing System Maintenance
• Transformer (22/0.433KV, 22/6.6KV & 6.6/0.433KV)
• HV/MV Switchgear & LT Switch Board
• Standby Diesel Generator & MV/LV Motor
• Upgrade Lighting, Floodlight & Street Light to Energy Saver/LED
• Earthing Testing
• AC/DC/VLF Hi-Pot Test & Shutdown Services for: RMU, Transformer, Generator, Switch Gear and Switchboard

Instrumentation & ELV Maintenance Services:

• DCS & PLC Systems
• Security Card Access Preventive Maintenance
• CCTV Preventive Maintenance
• Fence Intrusion System Preventive Maintenance
• PAGA Preventive Maintenance
• Communication Systems & Fire Alarm Systems
• Actuator and Control Valve
• Field Instrument Calibration
• Field Instrument Service & Installation

HVAC Maintenance Program:

• Fan Coil Servicing
• AHU Servicing plus Air Filter Replacement
• Chemical Cleaning where Required
• Condensing Unit Servicing
• Ad-hoc breakdown Maintenance